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For most woodworkers, the table saw is most used machine in the shop so it stands to reason that among the most popular and useful jigs are for the table saw. One of the nice features of most table saws is the ability of the saw to angle the blade, often up to 45 degrees, for special angled cuts. The problem with many table saws, especially saws that are older is the mechanism that allows the blade to be angled is often hard to move, and at best, you still need to get down on your hands and knees and crank the blade over ... make a cut or two, then crank the blade vertical again and make sure it is absolutely square to the table saw's deck. Not difficult, but tedious and time consuming and often for only one or two cuts ... and hopefully they are perfect, because who wants to repeat this process?
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In this video I am finally getting around to making a jig that can be popped on top the table saw, trapped by the fence so it is safe and adjustable to use and quick and easy to make angled cuts without having to fuss around with moving the blade ... and here are the dimensions ...
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Making picture frames is a popular woodworking project but it's not alway easy to decide how to fasten the corners that are often edge grain wood that often doesn't readily take many woodworking glues to secure it. Mechanical fasteners are popular like screws, nails and staples and sometimes splines are cut into the corners then wood veneer is glued into the splinces to make a very strong corner, and decorative as seen from the edge, which picture frames are seldom viewed from. Using rabbets is less common, but is equally as strong as splines, and they add a different look to the picture frame. Cuting rabbets into corners is not limited to picture frames, it could also be used in doors and door frames and other edging and surround applications. Sometime dowels can also be added to the rabbets, but this can also look "over done" in terms of looks of the frame or door.
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The version shown in the video is a common design, simple to make and works well. The minimum dimensions ...
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From time to time we find ourselves in situations where we need to make a kind of production run .. that is, we need to make a number of identical pieces that are composed of identical parts, much the same as a small factory. To accomplish this we often have jigs that make duplication quick, easy and accurate, and we can also set up our machinery with what are called "stops" so that cutting wood on things like table saws or chop saws can be done repetitively with accurate results. In this video, that is exactly what I am doing, a small production run of a lantern that will be assembled and set up in another video, attached to this article.
These videos were created to make some small wooden lanterns that were designed to help commemorate Canada's 150th Birthday for July 1, 2017. Some of the articles shown in the video were kindly sent to us from the nice folks at Canadian Tire, like the #redandwhite LED lights, the Canadian Flag and the commemorative T-shirt to help us all celebrate and regonize this time ... Happy Birthday Canada !!
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To start off with, we need wood to work with so using machine stops to get idential pieces of wood is a great start.Once we have some identical pieces of wood, we can start making and using jigs to get repiicated cuts that can be assebled in kind of productin line system.
The video is self explanitory but make sure you check in next time to see how this all comes together ...
Assembly and Set-Up ...
Once all the parts are made, the next step is putting them together, finishing them and setting them up.
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This was a fun project and it's always nice when you can come away from builds like this with a nice, funtional item that others can see and appreciate.
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Mortise and Tenon wood joinery is one of the most common ways of making woodworking jonts in quality furniture, timber framing and other forms of woodworking. In this video I am completing the other half of the jig making exercise by making a mortising jig. The mortise is this hole in which the tenon is inserted, and often glued or pinned, that go together to make the woodworking joint. There are many, many ways of making mortises from dedicated mortising machines, to using a drill press, cutting them by hand with a mallet and chisel, using a router and more. In this video we will be using the router and manufacturing a simple attachment that is easy to use, and not complicated to set up, to make mortise cuts for mortise and tenon joints.
Watch this and other similar videos on YouTube - https://youtu.be/G9rNbWB1jmc
To make the morise jig, I started off with a pices of 1/4" hardboard. I find this is better that plywood for this knid of a build because the hardboard is is harder than plywood and because you will likely have to drill counter sunk holes into the base, you will want something stronger than plywood to take that force.