woodworking jigs

I always amazed at just how effective shop made jigs can be. With a small investment in time and the knowledge of how they work to be most effective, anyone can build jigs like this sharpening jig and get good results. Years ago I purchased a somewhat expensive commercial sharpening jig, and it works well and is very versatile, but you know what? When I first set it up to sharpen my blades at 25 degrees angle, I have not adjusted it since then, so all the extra settings and things it will do, I have never used. The sharpening jig I am making in this episode is equally adjustable, but most people who make it will probably do the same thing I did, set it up to sharpen at 25 degrees angle and leave it there because the results are just what we need.

To start off making this jig I used a piece of dowel that was 1-1/4 inche in diameter and 4 inche long. That lenght seemed to a nice size that would accomodate all my blades and still have room for something larger if I ever acquired it...

The table saw is easily my favorite tool. For me, it is amazingly versatile in what it can do and when you start adding jigs to it, the table saw can do some amazing things. I am currently on my fourth, and possibly my last table saw. Since none of my saw, including this one, hand the same fences, many of my jigs I have had to re-make, including this bevel cutting jig. Hopefully this version will also be my last because I am going to make it with a small amount of adjustability in mind. Something I neglected on my last versions. To be honest, the last versions of the Bevel Cutting Jig that I made, were all rushed together quickly to satisfy an immediate need. This one I am making without that immediate need and with the knowledge that I will be using it in the future.
The biggest problems I had in the past with this jig was - storage. All my jigs needed to be stored in an unheated outdoor shed. This means the wood moved a lot. In the winter it is cold and damp and the wood expands to around 14% moisture content. In the summer it's often hot and dry the wood shrinks down to 8%. Now all this is not huge, but when you are working with close tolerances, like on a metal table saw fence. A jig I make in the summer, will certainly not slide back and forth on the table saw fence in the winter, in fact, some won't even fit over the fence they have expanded so much.

Watch this and other similar videos on YouTube - https://youtu.be/r4FNdr1VO0M

This time I am going to select my wood carefully and make the part the slides over the table saw fence, slightly adjustable without having to take it apart and re-make it...

I love making woodworking jigs, it's fun and intereting to see what improvements of adaptions can be made to suite every different woodworker's needs. This jig has been around for many, many years and has changed little during that time. Rather than follow one of the plans that are readily available on-line, I decided I needed to make this jig to fit my own needs that may or may not be available in the plans someone else has created. My main objective was to ensure that both legs of the jig would straddle the insert throat plate in my saw, after all, that was the whole purpose... to build a jig that would accurately set or measure the distance from the top of a table saw blade to the top deck of my table saw and not to a measurement from the top of the blade to base of the throat plate, which is often the case.

To start off with I would need something thicker than 3/4 inch material for the main body of the jig because I wanted to use one of my plastic off-cuts of mitre slot material. I wanted something harder than many woods as this jig will be used a lot and I don't want the measuring arm to get dinted and chewed up by the table saw blades over time.

Watch this and other similar videos on YouTube - https://youtu.be/wbNhRwEAzTM

I started off with a block of wood that was 8 inches wide, 5 inches high and 1.25 inches deep. From this block, the first thing I did was to carefully cut a dado slot that would fit the plastic mitre slot material I wanted to use as the center measuring post....

My list of woodworking projects seems never ending and from time to time and make an effort to finish some of my "priorities", like this tool holder and stand for my woodturning tools. I have had my tools sitting in a cardboard box for to long, yes it keeps them together but the problem is that some of the tools are carbide tipped and if the carbide is allowed to bump against steel from other tools, there is a high risk the carbide will chip or break because carbide is very brittle.

The other issue of course is that cardboard attracts moisture, or at least it retains moisture which means if the boxe is not stored in a warm dry place there is a risk the tools will start getting rusty. I need to avoid this risks by finally making myself a storage place and something I can use whenever I am using my lathe.

The best way to solve this issues quickly is to finally make some sort of working tool rack that can also double as a storage unit and maybe even something that I could put doors on to help keep out dust and to a degree recuse moisture exporsure.


Watch this and other similar videos on YouTube - https://youtu.be/az-W5UOKhUA

I had a quick look on the Internet so see if there was anything I like and I decided there were a couple that fit my situation and with a bit of modification I could make something unique to what I need. The first step was to lay out all my tools on my workbench to see exactly what kind of space I would need and what the dimensions of the storage/stand would be...