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The table saw is easily my favorite tool. For me, it is amazingly versatile in what it can do and when you start adding jigs to it, the table saw can do some amazing things. I am currently on my fourth, and possibly my last table saw. Since none of my saw, including this one, hand the same fences, many of my jigs I have had to re-make, including this bevel cutting jig. Hopefully this version will also be my last because I am going to make it with a small amount of adjustability in mind. Something I neglected on my last versions. To be honest, the last versions of the Bevel Cutting Jig that I made, were all rushed together quickly to satisfy an immediate need. This one I am making without that immediate need and with the knowledge that I will be using it in the future.
The biggest problems I had in the past with this jig was - storage. All my jigs needed to be stored in an unheated outdoor shed. This means the wood moved a lot. In the winter it is cold and damp and the wood expands to around 14% moisture content. In the summer it's often hot and dry the wood shrinks down to 8%. Now all this is not huge, but when you are working with close tolerances, like on a metal table saw fence. A jig I make in the summer, will certainly not slide back and forth on the table saw fence in the winter, in fact, some won't even fit over the fence they have expanded so much.
Make a Bevel Cutting Jig for the Table Saw
This time I am going to select my wood carefully and make the part the slides over the table saw fence, slightly adjustable without having to take it apart and re-make it ...
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Electric Power Tools have come a long, long way in the past 50 or so years. I remember being amazed that anyone could invent a power drill that ran on batteries, and I'm just as amazed today to see the latest generation of power tools that you can actually control with your Smartphone, and what WILL be the wave of the future ... crazy!
If you think that this is just a trend, or that this is something you would never use, I think you would be a pleasently surprised as I was. It only took me a couple od days to fall in love with this Impact Driver, it's an amazingly versatile tool.
I have often needed in impact driver but never seemed for it to be a high enough priority in my tool selection to actually get one. I told myself I didn't really need one in my woodworking shop and I could by without one for the DIY projects that often crop up.
The Milwaukee One Key Impact Driver
When this tool arrived, the first thing I did was take it out of the box, and with what was present for battery power, of course I tried driving some heavy, long woodsrews into a thick piece of Oak I had. Wow, they powered in with very little effort. What was most noticeable was that the driver does not want to twist out of your hand with torque like an 18 volt drill will do. The impacting mechanism really makes a big difference. Much easier to use, and quicker.
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For those of you who have chop saws or sliding mitre saws and are not happy with the poor (if any) dust collection capabilities of your system, this article is for you. For other information related to this topic, and to see where I got my inspiration for this project, check out the Forums on woodworkweb.com - Dust Collection section, to read and see pictures of what others have done.
For my saw, I am for ever cleaning up the dust, and even though it has one of those "industry standard" dust collection socks, that actually do (barely) work. I did not want to build a honking large dust collection hood around the saw, but rather something small that would be efficient in dust collection. I have seen the pictures and read the reports from others who have made similar adaptions so this would be my prototype to see if, and how well something like this would work on my saw.
Building a Prototype Dust Hood for Sliding Mitre
One of the great things with doing prototyping is that you learn things you might not have otherwise discovered and confirm other things you suspected ...
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Part of being a woodworker is being able to fix, adjust, sharpen and re-utilize. All of these take a certain amount of talent, a little of common sense and a whole lot of self confidence. When ever I find my self embarking on some new repair or method, I always tell myself that whatever I do wrong, it can all get fixed.
And so it was when my inexpensive 23 gauge air pinner died on the first nail on a recent project. The pin jambed in the pinner as it entered the wood and hand to be pulled free. As luck would have it, I have an 18 gauge pinner that finished the job, but that still left me with a broken 23 gauge pinner and the one I seem to use the most because is uses very small, headless pins that once driven into many woods, the nail and hole virtually disappear so it's perfect for temporarily holding pieces together while glue dries and you often don't even need to worry about filling the tiny holes.
Fixing an Air Nailer - 23 Gauge Pinner
Upon putting the pinner back in it's plastic case I noticed there was a spare piston that I had long since forgotten about. There was even 2 Allen Wrenches just the size that fits the pinner, so it looked to me like someone expected this pinner would need to have it's pin-driving-plunger replaced at some point in time. Nice of them to add this component as part of the purchase.