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Now everyone has the pleasure of having "family heirloms" that can be passed down in families ... sometimes you have to start somewhere with something that can be passed down, which is precisely what this Arrowhead Picture Frame project was to accomplish. Many of the arrowheads in this collection were broken, probably during their making. I'm sure with the rudimentary tools that were used in the making of flint arrowheads, a good portion were damaged or broken during their making.
The few, more-less complete arrowheads that survived have been granted a special picture frame that can be handed down family to family over the course of time and will become a coveted collection over time.
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It's always fun making new things and seeing how they turn out, and if you get the chance to make something a second or third time, or even more, each version gets better and better because you learn quicker ways or building and you learn how to master the finer details too. I saw this little jewelry box somewhere and the design stuck in my brain as something I would like to build some day ... and someday has come.
I liked that it had substance, but also that it hand some curves to the design. It's not just a square, flat sided box, and it's nice to vary things once in a while. I started off with some rough sawn Alder and planed it down to 1-1/8". Since I had no plans, I just guessed at a size that I felt would look good.
The sides would be joined edge grain to edge grain, which is not the best way to hold wood together but by adding splines to the corners, the box would be very strong. The one thing I knew from making picture frames with 45 degree corners is that each of the opposite sides needs to be identical in length ... so the left and right sides need to be exactly the same length AFTER the 45 degree cut is made and the front and back sides also need to be identical in length. If they are not ....
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On a previous video, I re-made the Lynn Sabin adjustable Box Joint Jig and adapted it to the router table. I had put off doing this as I already had one that worked fine on the table saw, but after many, many requests I decided to make a router table version unit of all our European subscribers who cannot purchase dado blades in most European countries. After building the jig and trying it out, I found I really liked this version. It seems much less dusty to operate that the same jig on the table saw that is using dado blades or even the dedicated Freud - Box Joint Blade Set, and the joints are nice and crisp with cleaner edges that what I was getting on the table saw.
I decided the next step should be to actually make project of some sort so I can really try out this jig and see how it really performs. As it happens, I had been in an Antique Store a few weeks earlier and had seen, what I called a shoe shine tote. A lovely little box, with box joint corners and some sort of a sole deck on top of the lid that could double as a handle.
I didn't have any plans and just went by what I had remembered when I saw the tote in the store. The only thing that really stood out for me was that the box joints appeared to be 1/4", which was perfect for this new router based, box joint jig.
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Making picture frames seems like an easy job, you set your mitre saw or table saw blades at 45 degrees, measure 4 pieces of wood ... cut them then fasten them together. Except, often when it comes to fastening them together, the first 3 sides go together fine, but the last one the corners don't line up. You check your saw, yup it's set correctly, so you go about trying to fix that one last corner that is off. After a few attempts you probably have only made it worse.
Sound familiar ... well, that's describes my attempts at making picture frames. Then one day I had an epiphany ... maybe it's my sides being all slightly different lengths that's the problem. So I devised a simple, fool-proof little jig to see if that could be the problem. Sure enough on my very first attempt, guess what ... a perfect cornered picture frame. Like everything, it seems so easy when you know how, and when you try it and it works, it seems like magic.
Next I needed to figure out an easy way of making picture frames a specific size since my rudimentary form of estimating was eating up more material than I liked ...