General Woodworking Videos

Making a Sturdy Cabinet from Reclaimed Wood

I believe that most woodworkers are very in-tune with where their wood comes from and all of them that I know of, will go to great lengths to use their lumber sparingly to make sure there is a little waste as possible. Many, like me, will also take advantage of obtaining used lumber, also called salvage or re-claimed lumber. There is often a bit more work in using this wood but there is also a bit of satisfaction knowing that it wasn't just simply sent to the landfill or burned, and that it could be re-used for other things. I don't go out of my way looking for this wood, but I never pass up an opportunity when I see it.
In this case I was lucky to get quite a few sheets of 1/8 plywood paneling that had been removed from the interior of a house. I have been using it for cabinet back and jisgs for many many years. When I decided to make this finishing products storage cabinet I immediately though of using my re-claimed lumber stash.

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Because I was using 1/8" plywood for the structure, in order to make the cabinet sturdy, I ended up using 2" x 3/4" as the shell to glue the plywood to. This made a very strong but surprisingly light cabinet. Much lighter that say using 3/4" plywood or a similar structural component, and for something that is only holding storage items, this was more than adequate.

I was fortunate to even find used hardware for this project, even the wheels, door pulls and hinges were re-claimed from some other project somewhere and I purchased them from the the Habitat for Humanity Store that I frequently visit and am happy to help contribute to ... they do good work. 
Of course the main purpose of this cabinet for me, is to get all my wood finishing products in one location. I have, on occasion, made trips to the hardware store to purchase product, like varnish, to finish one of my projects, then after I have opened and used it and put it away, I discover I already had a can of this in a place I had forgot to look, so hopefully this cabinet will help me be a bit more diligent in using what I have first .... hopefully.


News, Meet Up Announcement & Bandsaw Resawing

News and updates around the shop ... and the announcement for a Meet Up at the 2017 Vintage Swap Meet at the OK Tire parking lot, Duncan BC for Sunday May 7th.  We will meet at the entrance at 9 am and tour the grounds together for an hour or so ... then head off for coffee.
This date is now confirmed - Sunday May 7, 2017

If you are going to be attending, send me an email through the "Contact Us" link in the left hand column of woodworkweb. This will be fun and who knows what finds there will be, it's always a surprise.

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Making a Wooden Cash Tray

cash trayWorking with cash and making change, especially for people who don't work with cast daily, it can be a stressful time ... making sure you give the correct change and not keeping people waiting. One of the things that can be be done is just making your cash more accessible and easier to see and count, just the same way retail clerks give change from their cash registers ... with a cash tray.
These are easy to make, but they do take a bit of time because there are a number of components, and you don't want to make they too big. The best way to start off is to determine how many slots for cash bills you want, and what the size of your money is. The size of your money and how many bays you want will determine the size of your tray and keeping in mind you may also want some change bins in case you are dealing with coinage.

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I mad mine 2-3/4 inches high and that was plenty, I think 2 inches would be a better height if I ever had to do it again. I decided on 4 bays for paper money which also meant 4 bins for coins as these were used for the spacing with of the box.

Make a Wooden Entry Door

I don't think there is wooden article that is more diversified than doors. There are thousands upon thousands of different doors in all shapes and sizes, with and without window, highly decorative and exotic to plain and funtional. For this project I am building a door for my outdoor storage and garden shed. I built the shed a couple of years ago and the only door I had that fit at the time was interior door which is not really suitable for putting a good solid lock on, so the goal here is to make a sturdy, functional door that also happens to look nice that can be used to replace that interior door.
For the wood, I will be using a reclaimed Douglas Fir beam about 10 feet look that should contain enough wood to make the entire door if I cut it properly. The beam has been planed flat on one side but otherwise is rough. Three of the sides have also been stained. I do not want to run any of the stained sides through my jointer or planer if I can avoid it. Almost all stains contain some form of dirt that is used for the coloring of the stain and this dirt can be very hard on blades and contribute quickly to their dulling.

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The first order of business is to cut the beam to a rough length to make it manageable to handle. The door size is 76 inches by 28 inches so with that in mind I began by cutting the beam to lenght, then in order to cut some widths, it needed to be run through the joint to make at least one edge flat and straight ...

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