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Making boxes with the router is argueably one of the most fun things you can do with a router table. Not only that, you get to turn out objects that almost everybody loves and can use ... and it makes you look great. The other thing with boxes on the router table is by taking a design like this and modifying the sizes a little bit, you can make a whole range of different sizes, with or without hinged tops and all sorts of different and unique add-ons. Boxes are one of the most popular items for many people because they look great and are functional. They can be varied in so many different ways, different woods, contrasting woods, stains and dyes, final finishes, glossy, satin, matte, or by making them from laminated veneer woods and highlighting with contrasting wood, the variables are endless.
In this article we are making what we call the One Piece Box because it can be made from on piece of wood. The finished box is 4 inches square and if you can make it either with a routed lift off top as shown in the video, or you can leave the top on and cut it off on your table saw, then use hinges to open the lid. To make the 4 inch by 4 inch box, you need to start off with a board that is at least 26 inches long and 4 inches wide, by three-eighths of and inch thick.
In terms of tools, you will need a router and router table with a fence and you will also need a rabbeting bit that can be set for 3/8" (this is normally done by selecting the correct bearing on top) and you will need a spiral bit, you can use a 1/4" but will find that a 3/8" spiral bit is slightly more forgiving when it comes to cutting the top off the box. The 1/4" will work fine, just make sure you are absolutely correct with your cuts.
SEE MORE VIDEOS ON FINISHING THE ONE PIECE BOX - CLICK "READ MORE"